INNOVATION

Can a 2026 Pilot Plant Unlock Australia’s Rare Earths?

ANSTO’s pilot facility, expected online in 2026, aims to cut processing risk and support rare earth projects with early-stage pilot testwork

17 Dec 2025

Technicians running rare earth pilot processing equipment at Australia’s new test facility.

Australia’s rare earth industry is inching closer to commercial maturity. A pilot processing facility now under construction is expected to come online in 2026, offering something the sector has long lacked: proof that lab results can survive the real world.

The project is being led by the Australian Nuclear Science and Technology Organisation, or ANSTO. Its goal is straightforward but significant. Provide pilot-scale testwork that shows how rare earth materials behave when processed continuously, not just in short laboratory trials.

That gap has slowed many projects. Early studies can look promising, yet uncertainty often creeps in when developers try to move from concept to construction. Pilot testing helps close that divide, generating data on recovery, stability, and operational challenges that only emerge over time.

Australia holds substantial rare earth resources, but processing remains the hardest and most expensive step. Building a bespoke pilot plant is usually beyond the reach of early-stage developers. A shared facility offers a way around that hurdle, allowing companies to test flowsheets without committing large amounts of capital upfront.

Australian Rare Earths has already signed on as the first industry partner. Its Koppamurra project in South Australia will be among the first to tap into the facility, linking pilot results directly to a real development pathway.

ANSTO says the facility is designed to surface technical risks earlier, when they are cheaper to fix. Strong pilot data can sharpen investment cases, guide downstream processing plans, and support discussions with financiers and potential customers.

The timing matters. Global demand for rare earths continues to rise, while governments and manufacturers push for more diversified and transparent supply chains. Projects that can demonstrate consistent pilot-scale performance tend to move faster through permitting, financing, and offtake talks.

The model is not without challenges. Shared infrastructure demands tight scheduling and careful handling of confidential data. Pilot success also does not guarantee a smooth leap to full-scale production.

Still, industry observers see the facility as a pragmatic step. By rewarding preparation and technical discipline, it could help Australia strengthen its position in the global rare earths supply chain. For developers and investors alike, the message is measured but encouraging: the groundwork is finally being laid.

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